Domin aiwatar da ayyukan ƙarfe na kayan aiki, injiniyoyinmu za su zaɓi hanyoyin aiwatar da samfura daban-daban a hankali.
Dabarun sarrafa kayan aikin gama gari a halin yanzu sun haɗa da:
1. CNC machining
CNC juya, niƙa, naushi, CNC csarrafa utting yana nufin aiwatar da yankan yanki na aiki zuwa siffar da ake so da girman da ake so ta kayan aikin yankan.Hanyoyin yankan gama gari sun haɗa da juyawa, niƙa, hakowa, da sauransu.
Daga cikin su, juyawa shine yin amfani da kayan aikin yankan akan lathe don aiwatar da jujjuya kayan aiki, wanda zai iya samar da sassa daban-daban na diamita, tsayi, da sifa;
Milling shine amfani da kayan aikin yankan akan injin niƙa don juyawa da motsa sassan aiki, wanda zai iya samar da sifofi daban-daban da sassa daban-daban na sassa;
Hakowa shine amfani da kayan aikin yankan akan injin hakowa don tono ramuka a cikin sassan aiki, wanda zai iya samar da ramukan diamita daban-daban da zurfin zurfi.
Chengshuo ya yi amfani da namu cibiyar injina na CNC, wanda zai iya ba da sabis na tsayawa ɗaya don samfuran madaidaicin madaidaici tare da albarkatun ƙasa daban-daban.
2. Stamping aiki - Stamping cibiyar
Sarrafa tambari yana nufin aiwatar da tambarin zanen ƙarfe zuwa sifar da ake so ta hanyar gyare-gyare.Hanyoyin tambari na yau da kullun sun haɗa da yanke, naushi, lanƙwasa, da dai sauransu. Daga cikin su, yankan shine yanke takardar ƙarfe gwargwadon girman girman don samun girman da ake buƙata na sassan lebur.Yin naushi shine a yi amfani da ƙirar da ke kan injin buga naushi don naushi takardar ƙarfe, wanda zai iya samun siffofi daban-daban da girman ramuka;Lankwasawa shine amfani da injin lanƙwasawa don lanƙwasa zanen ƙarfe, wanda ke haifar da siffofi daban-daban da kusurwoyi na sassa.
Stamping die wani tsari ne na musamman da ake amfani da shi wajen sarrafa tambarin sanyi don sarrafa kayan (karfe ko maras ƙarfe) zuwa sassa (ko samfuran da ba a kammala ba), wanda ake kira sanyi stamping mutu (wanda akafi sani da sanyi stamping mutu)
Rarraba gama-gari na stamping molds:
(1) Tsarin tsari guda ɗaya shine ƙirar da ke kammala aikin hatimi ɗaya kawai a cikin bugun latsa ɗaya.
(2) Na'ura mai haɗaka yana da wurin aiki guda ɗaya kawai, kuma a cikin bugu ɗaya na latsa, ƙwanƙwasa ce wacce ke kammala ayyukan hatimi biyu ko fiye a lokaci ɗaya akan wurin aiki ɗaya.
(3) Mutuwar ci gaba (wanda kuma aka sani da ci gaba da mutu) yana da wuraren aiki biyu ko fiye a cikin hanyar ciyar da albarkatun ƙasa.Tsari ne wanda ke kammala matakai biyu ko fiye da tambari akan wuraren aiki daban-daban a cikin guda ɗaya na latsa.
(4) A canja wurin mold hadawa halaye na guda tsari kyawon tsayuwa da kuma m molds.Ta amfani da tsarin canja wurin hannu na mutum-mutumi, ana iya canja wurin samfurin cikin sauri a cikin ƙirar, haɓaka haɓakar samarwa sosai, rage farashin samarwa, adana farashin kayan, da tabbatar da ingantaccen ingantaccen inganci.
3. sarrafa walda
sarrafa walda yana nufin tsarin haɗa kayan ƙarfe biyu ko fiye ta hanyar dumama, narkewa, ko matsi.Hanyoyin walda na yau da kullun sun haɗa da walda na baka, waldawar fluorine, walda gas, da sauransu.welding ammonia yana amfani da zafin da ake samu daga ammonia arc a ƙarƙashin kariya na iskar gas don narke da haɗa kayan ƙarfe tare;walda gas yana amfani da zafin harshen wuta da konewar iskar gas ke haifarwa don narke da haɗa kayan ƙarfe tare.
4. Lankwasawa aiki - lankwasawa cibiyar
Tsarin lankwasawa yana nufin tsarin lanƙwasa kayan ƙarfe zuwa siffar da ake so ta na'urar lanƙwasa.Hanyoyin lankwasawa na yau da kullun sun haɗa da V-lankwasawa, U-lankwasawa, Z-lankwasawa, da dai sauransu. Daga cikinsu, lankwasawa mai siffar V yana nufin lanƙwasa takardar ƙarfe a wani kusurwa don samar da siffar V;Lankwasawa U-dimbin yawa yana nufin lanƙwasa takardar ƙarfe a wani kusurwa don samar da siffar U-dimbin yawa;Z-lankwasawa shine tsarin lanƙwasa takardar ƙarfe a wani kusurwa don samar da siffar Z
5. Die simintin gyaran kafa – Die simintin cibiyar
Yawanci ana amfani dashi don ƙirƙirar samfuran kayan aiki mara nauyi.Mutuwar simintin gyare-gyare shine taƙaitaccen simintin matsi.Hanya ce ta cika rami na simintin simintin mutu da ruwa ko ƙaramin ƙarfe a babban matsi da ƙarfi cikin sauri don samun simintin.Ana kiran ƙirar simintin simintin mutuwa da aka yi amfani da ita.
6. sarrafa yankan waya
Hardware na Chengshuo yana da nasa kayan yankan waya.Yanke layi shine raguwa don yankan layi, yana nufin hanyar sarrafawa.Ya samo asali ne a kan huɗar fitar da wutar lantarki da samar da sarrafawa.Hanya ce ta sarrafawa wacce ke amfani da wayoyi masu motsi (molybdenum wire, copper, ko alloy wire) a matsayin wayoyi na lantarki, kuma yana haifar da yanayin zafi mai zafi ta hanyar fitar da wutar lantarki tsakanin wayoyi na lantarki da kayan aikin, yana haifar da narke ko tururi, samar da karfe. yankan sutura, don haka yanke sassan.
Bayan sarrafawa daban-daban, samfurin yana jurewa jiyya daban-daban.
Jiyya na saman yana nufin aiwatar da tsabtace ƙasa, cire tsatsa, hana lalata, feshi da sauran jiyya don abubuwan kayan aikin.Magungunan da aka saba amfani da su sun haɗa da pickling, electroplating, spraying, da dai sauransu. Daga cikin su, wanke acid shine amfani da maganin acidic don lalata da tsaftace fuskar kayan aiki, cire oxides da datti a saman.Electroplating shine amfani da electrolysis don saka ions karfe a saman kayan aikin kayan aiki don samar da fim mai kariya da inganta juriya na lalata;Fesa shine amfani da kayan aikin feshi don fesa fenti daidai gwargwado a saman kayan kayan masarufi, samar da fim mai kariya don haɓaka ƙayatarwa da juriyar yanayi.
Lokacin aikawa: Dec-13-2023