Chengshuo yana da cibiyar sarrafa injin niƙa da gogewa da yawa
a samar da high-madaidaicin tagulla kayayyakin.
Idan kana buƙatar siffanta kayan haɗi na tagulla, da fatan za a aika da zane-zanen zane zuwa masana'antar mu.Za mu ba ku sabis na ƙwararru.Da fari dai, injiniyoyinmu na R&D za su sami zurfin fahimtar yanayin amfani na gaba na samfuran tagulla da ake buƙata.
Bayan haka, za a gudanar da bincike mai tsauri bisa ga kayan tagulla daban-daban.Injiniyoyin R&D ɗinmu da manyan injiniyoyin injiniyoyi za su zaɓi samfuran tagulla masu dacewa da kayan bisa ga yanayin amfani da samfur, tsarin samfur, da yuwuwar aiki na ainihi, da ƙirƙirar lambobin shirye-shirye don injinan.
Kayayyakin tagulla da aka saba amfani da su a cibiyoyin injin mu na CNC sune kamar haka:
1. Tagulla mai tsafta
Tagulla mai tsafta yawanci mai laushi ne kuma ductile, kuma tsantsar jan ƙarfe mai tsafta yana ƙunshe da ƙananan abubuwa masu haɗawa daban-daban.Sabili da haka, wannan yana taimakawa canza ɗaya ko fiye da halaye na asali na jan ƙarfe mai tsabta a cikin abubuwan da ake so.Hakazalika, ƙara sauran abubuwa masu haɗawa zuwa tagulla zalla kuma na iya ƙara taurinsa.
Abubuwan da ke tattare da tagulla zalla na kasuwanci ya ƙunshi kusan ƙazanta 0.7%.Dangane da abun ciki daban-daban na ƙarin abubuwa da ƙazanta, lambobin su na UNS sune C10100 zuwa C13000.
Tagulla mai tsabta ya fi dacewa don kera kayan aikin lantarki, wanda ya haɗa da wayoyi da injina.Bugu da ƙari, irin wannan nau'in tagulla kuma ya dace da kayan aikin masana'antu kamar musayar zafi.
2. Electrolytic jan karfe
Electrolytic jan ƙarfe ya samo asali ne daga tagulla na cathode, wanda ke nufin jan ƙarfe mai ladabi ta hanyar lantarki.Gabaɗaya magana, wannan tsari ya ƙunshi allurar mahadi na jan karfe a cikin bayani da kuma amfani da isasshen makamashin lantarki don taimakawa wajen tsarkake kayan tagulla.Don haka, ƙazanta na mafi yawan jan ƙarfe na electrolytic ya yi ƙasa da na sauran nau'ikan jan ƙarfe.
Daga cikin dukkan jan ƙarfe na lantarki, C11000 shine nau'in da aka fi sani da shi, tare da ƙazantattun ƙarfe (ciki har da sulfur) yawanci ƙasa da sassa 50 a kowace miliyan.Har ila yau, suna da babban ƙarfin aiki, har zuwa 100% IACS (International Annealed Copper Standard).
Kyakkyawan ductility ɗin sa yana sa ya dace da aikace-aikacen lantarki, gami da iska, igiyoyi, wayoyi, da mashaya bas.
3. Oxygen free jan karfe
Idan aka kwatanta da sauran nau'ikan jan ƙarfe, jan ƙarfe mara iskar oxygen ya ƙunshi kusan babu iskar oxygen.A mafi yawan lokuta, makin jan ƙarfe anaerobic sun haɗa da manyan abubuwan jan ƙarfe masu ƙarfi na lantarki.Koyaya, C10100 da C10200 sun fi kowa.
C10100, kuma aka sani da Oxygen Free Electronic Copper (OFE), jan ƙarfe ne mai tsafta tare da abun ciki na oxygen kusan 0.0005%.Bugu da kari, shi ma ya fi tsada a cikin wadannan makin tagulla.Bugu da ƙari, C10200, wanda kuma aka sani da jan ƙarfe na kyauta na oxygen (OF), yana da abun ciki na oxygen kusan 0.001% da kuma babban aiki.
Ana kera waɗannan kayan jan ƙarfe marasa iskar oxygen ta amfani da jan ƙarfe na katode mai inganci ta hanyar narkewa.A lokacin aikin samarwa, jan karfe na cathode yana narkewa a ƙarƙashin yanayin da ba ya da iskar oxygen da aka rufe da wanka mai graphite.Tagulla maras iskar oxygen yana da ƙarfin ɗabi'a kuma ya fi dacewa don amfani a cikin manyan na'urorin lantarki, gami da bututun fitarwa da hatimin ƙarfe na gilashi.
4. Sauƙi don yanke jan karfe
Wannan kayan jan ƙarfe ya ƙunshi abubuwa daban-daban na alloying.Manyan abubuwan sun hada da nickel, tin, phosphorus, da zinc.Kasancewar waɗannan abubuwan suna taimakawa wajen haɓaka injin ɗin wannan kayan jan ƙarfe.
Bugu da ƙari, kayan yankan tagulla kyauta kuma sun haɗa da gawawwakin tagulla kamar tagulla da tagulla.Da fatan za a lura da waɗannan abubuwan:
Bronze wani abu ne na jan karfe, tin, da phosphorus, wanda aka sani da taurinsa da ƙarfin tasiri;
Brass shine gami da jan ƙarfe da zinc, wanda ke da kyakkyawan juriya na machining da lalata;
Sauƙaƙan kayan yankan jan ƙarfe sun dace da sarrafa sassa daban-daban na tagulla, gami da kayan aikin lantarki da aka yi amfani da su, gears, bearings, kayan aikin hydraulic na mota, da sauransu.
5. Bayanan martaba na tagulla na musamman tare da ma'auni na musamman
Musamman sarrafa kayan tagulla waɗanda suka dace da buƙatun ƙasashe ko masana'antu daban-daban.
Misali, tagulla na bismuth maras gubar wanda Chengshuo ya keɓance don abokan ciniki na da mara gubar kuma mai sauƙin yanke tagulla.Ana iya yanke shi ba tare da ya ƙunshi gubar ba, don haka saduwa da buƙatun machining da kuma cimma wani wuri mai haske tare da madaidaicin haƙuri.Ya kamata ya zama mai sauƙi don yanke kuma ba tare da burrs ba.
Fasahar injin CNC don samfuran jan ƙarfe na gama gari
1. Copper sassa milling sarrafa
CNC niƙa tsari ne na atomatik wanda zai iya sarrafa motsi da ƙimar ciyarwar kayan aikin yankan.Lokacin da CNC ke niƙa jan ƙarfe, kayan aikin yana juyawa kuma yana motsawa a saman kayan jan ƙarfe.Sa'an nan kuma, an cire kayan jan ƙarfe da suka wuce a hankali har sai ya samar da siffar da ake so da girman.
CNC milling ita ce mafi kowa hanya a cikin jan karfe gami machining, kamar yadda tagulla gami da kyau machining kuma iya aiwatar da daidaici da hadaddun sassa.Ana amfani da injina na ƙarshen ƙarfe mai kaifi biyu don niƙa tagulla.
Makanikin na Cheng Shuo kuma yana amfani da na'urorin sarrafa kansa don cimma samfuran tagulla masu fasali daban-daban, kuma yana da gogewa sosai wajen aiwatar da sassa daban-daban kamar ramuka, ramuka, da kwandon shara.
2. Juya sarrafa kayayyakin jan karfe
Kayan aikin Chengshuo babban injiniyan lathe ne tare da ƙwarewar juyi.An gyara kayan jan ƙarfe a cikin ƙayyadaddun kayan aiki na kayan aiki, kuma aikin jan karfe yana jujjuya a saurin saiti.Tare da taimakon jujjuya ruwa, an kammala sassan ƙarfe na siliki.
Juyawa ya dace da nau'ikan gami da jan ƙarfe kuma yana iya kera madaidaicin sassan jan karfe da sauri.Bugu da ƙari, wannan tsari yana da tasiri mai tsada.Saboda haka, CNC juya jan karfe ya dace da kera kayan lantarki da kayan aikin injiniya da yawa, kamar masu haɗin waya, bawuloli, busbars, wuraren zafi, da sauransu.
Lokacin aikawa: Nuwamba-29-2023